Iinkampani ezininzi kakhulu azityali mali ngokwaneleyo kulondolozo lwezixhobo zazo, kwaye ukungahoyi imiba yogcino ayenzi iingxaki zihambe.
“Ngokokutsho kwabavelisi abaphambili, ukulungiswa nokugcinwa kwabasebenzi kumyinge wama-30 ukuya kuma-35 epesenti yeendleko zokusebenza ngokuthe ngqo,” utsho u-Erik Schmidt, uMphathi woPhuhliso lweziBonelelo, iJohnson Crushers International, Inc. “Ngumba omkhulu kakhulu lowo malunga nokuba phezulu kweso sixhobo.
Ugcino luhlala luyenye yezinto eziye zehliswe, kodwa inkqubo yokulungisa engafumani nkxaso-mali yaneleyo iya kuxabisa imisebenzi imali eninzi apha endleleni.
Kukho iindlela ezintathu zokulungisa: i-reactive, ukukhusela kunye nokuqikelelwa. I-Reactive kukulungisa into ayiphumelelanga. Ukugcinwa kothintelo kudla ngokujongwa njengokungeyomfuneko kodwa kunciphisa ixesha lokuphumla ngenxa yokuba umatshini uyalungiswa ngaphambi kokusilela. Uqikelelo luthetha ukusebenzisa idatha yobomi benkonzo yembali ukumisela ukuba umatshini unokuqhekeka nini kwaye emva koko uthathe amanyathelo ayimfuneko ukulungisa ingxaki ngaphambi kokuba ukusilela kwenzeke.
Ukuthintela ukusilela komatshini, iSchmidt ibonelela ngeengcebiso malunga nefuthe le-shaft elithe tye (HSI) izityumli kunye nezityuli zekhowuni.
Yenza uHlolo olubonakalayo lweMihla
Ngokutsho kukaSchmidt, uhlolo olubonakalayo lwemihla ngemihla luya kubamba uninzi lweentsilelo ezizayo ezinokubiza imisebenzi ngexesha elingeyomfuneko nelinokuthintelwa. Yiyo loo nto iyindawo yokuqala kuluhlu lwam lweengcebiso zokugcinwa kwesityuli, utshilo uSchmidt.
Ukuhlolwa okubonwayo kwemihla ngemihla kwizityuli ze-HSI kubandakanya ukubeka iliso iindawo zokunxiba ezingundoqo zesityumzi, njenge-rotor kunye ne-liners, kunye nezinto ze-benchmark, ezifana namaxesha onxweme kunye ne-amperage draw.
"Ukunqongophala kokuhlolwa kwemihla ngemihla kuqhubeka kakhulu kunokuba abantu bengathanda ukuvuma," utshilo uSchmidt. "Ukuba ungena kwigumbi lokutyumza yonke imihla kwaye ujonge ukuvaleka, ukwakhiwa kwezinto kunye nokunxiba, unokuthintela ukusilela ukuba kwenzeke ngokuchonga iingxaki ezizayo namhlanje. Yaye, ukuba usebenza kwizinto ezimanzi, ezincangathi, okanye zodongwe, usenokufumanisa ukuba kufuneka ungene apho ngaphezu kwesihlandlo esinye ngosuku.”
Ukuhlola okubonwayo kubalulekile. Kwimeko apho umhambisi ngaphantsi kwezitendi zokutyumza iikowuni, izinto ziya kwakha ngaphakathi kwegumbi lokutyumza kwaye ekugqibeleni zenze isityuli. Izinto eziphathekayo zinokuhlala zibambekile ngaphakathi zingenakubonwa.
“Akukho mntu ukhasa ngaphakathi ukuze abone ukuba isavaliwe ngaphakathi kwikhowuni,” utshilo uSchmit. “Emva koko, bakuba befumene i-dicharge conveyor ukuba ihambe kwakhona, baqalisa isityuli. Yinto engalunganga kwaphela leyo. Vala ngaphandle kwaye ukhuphe i-tag ngaphandle, emva koko ungene apho kwaye ujonge, kuba imathiriyeli inokuvala amagumbi ngokulula, ibangele ukuguga okugqithisileyo kunye nomonakalo olandelelanayo ochasene ne-spin okanye izinto zangaphakathi ezinxulumeneyo.
Musa ukusebenzisa kakubi oomatshini bakho
Oomatshini abatyhalayo badlule kwimida yabo okanye ukubasebenzisela isicelo abangayilelwanga okanye ngokutyeshela ukuthabatha amanyathelo athile ziindlela zokusebenzisa kakubi umatshini. Ukuba ubatyhalela ngaphaya kwemida yabo, luxhatshazo olo,” utshilo uSchmidt.
Kwiicone crushers, enye indlela eqhelekileyo yoxhatshazo kukudada isitya. “Ekwabizwa ngokuba yi-ring bounce okanye intshukumo yefreyimu ephezulu. Yinkqubo yoncedo yomatshini eyenzelwe ukuvumela izinto ezingacolekiyo ukuba zidlule kumatshini, kodwa ukuba usoloko usoyisa uxinzelelo ngenxa yesicelo, oko kuya kubangela umonakalo esitulweni kunye nezinye izinto zangaphakathi. Luphawu lwempatho-gadalala kwaye isiphelo sibiza imali eninzi ngexesha lokulungisa,” utshilo uSchmidt.
Ukunqanda isitya sokudada, uSchmidt ucebisa ukuba ujonge imathiriyeli yokutya engena kwisityuli kodwa ugcine isityumsi sikrwitsha. "Unokuba nezohlwayo ezininzi kakhulu zokungena kwi-crusher, oku kuthetha ukuba unengxaki yokuhlola-hayi ingxaki etyumkileyo," utsho. "Kwakhona, ufuna ukuminxa ukondla isityuli ukuze ufumane amaxabiso aphezulu emveliso kunye ne-360-degree crush." Musa ukukhohlisa ukutyisa isityuzi; oko kuya kukhokelela ekunxityweni kwecandelo elingalinganiyo, ubukhulu bemveliso obungaqhelekanga kunye nemveliso encinci. Umsebenzisi ongenamava uya kuhlala ehlisa ireyithi yesondlo endaweni yokuvula nje ukusetwa kwecala elikufutshane.
Kuba HSI, Schmidt icebisa ukubonelela feed igalelo kakuhle-graded kwisityumzi, kuba oku kuya kwandisa imveliso lo gama kuncitshiswa iindleko, kwaye ukulungiselela ngokufanelekileyo ukutya xa kutyunyuzwa ikhonkrithi recycled ngentsimbi, kuba oku kuya kunciphisa ukuplaga kwigumbi kunye nokuvuthela bar breakage. Ukungaphumeleli ukuthatha izilumkiso ezithile xa usebenzisa isixhobo kukuxhaphaza.
Sebenzisa ulwelo oluchanekileyo nolucocekileyo
Ngalo lonke ixesha sebenzisa ulwelo olumiselwe ngumenzi kwaye ujonge nezikhokelo zabo ukuba uceba ukusebenzisa enye into engeyiyo le ichaziweyo. "Lumka xa utshintsha i-viscosity yeoli. Ukwenza njalo kuya kutshintsha uxinzelelo olugqithisileyo (EP) lokulinganisa i-oyile, kwaye usenokungenzi okufanayo kumatshini wakho,” utsho uSchmidt.
U-Schmidt ukwalumkisa ukuba ii-oyile ezininzi azicocekanga njengoko ucinga, kwaye ucebisa ukuba i-oyile yakho ihlalutywe. Cinga ngohluzo lwangaphambili kwindawo nganye yotshintsho okanye yokusevisa
Izinto ezingcolisayo ezifana nobumdaka kunye namanzi nazo zinokungena kwipetroli, nokuba zigcinwe okanye xa zigcwalisa umatshini. “Zimkile iintsuku zokuvula ibhakethi,” utsho uSchmidt. Ngoku, lonke ulwelo kufuneka lugcinwe lucocekile, kwaye kulumke ngakumbi ukuthintela ukosuleleka.
“Iinjini zeTier 3 kunye neTier 4 zisebenzisa isitofu esinoxinzelelo oluphezulu kwaye, ukuba kukho ukungcola okuthe kwangena kwisistim, kwaye wosule. Uza kugqiba utshintshe iimpompo zokutofwa komatshini kwaye mhlawumbi nawo onke amanye amacandelo kaloliwe akhoyo kwinkqubo,” utshilo uSchmidt.
Ukusetyenziswa kakubi kuyayandisa iMiba yoLondolozo
Ngokutsho kukaSchmidt, ukusetyenziswa kakubi kubangela ukulungiswa okuninzi kunye nokusilela. “Jonga into eyenzekayo kwaye ulindele ntoni kuyo. Yintoni eyona nto iphezulu yokutya isiya kumatshini kunye nesetingi yecala elivaliweyo lomatshini? Loo nto ikunika umlinganiselo wokunciphisa umatshini,” uyacacisa uSchmidt.
Kwii-HSIs, u-Schmidt ucebisa ukuba ungagqithi kumlinganiselo wokunciphisa we-12:1 ukuya ku-18:1. Umlinganiselo wokunciphisa ngokugqithisileyo unciphisa amazinga emveliso kunye nokunciphisa ubomi be-crusher.
Ukuba ugqithise oko i-HSI okanye i-cone crusher eyilelwe ukuyenza ngaphakathi koqwalaselo lwayo, unokulindela ukunciphisa ixesha lokuphila lamalungu athile, kuba ubeka uxinzelelo kwiindawo zomatshini ezingakhange ziyilelwe ukuthwala olo xinzelelo.
Ukusetyenziswa kakubi kunokukhokelela ekunxibeni kwe-liner engalinganiyo. "Ukuba i-crusher iphantsi kakhulu kwigumbi okanye iphezulu kwigumbi, uya kufumana iipokotho okanye ihuku, kwaye iya kubangela ukugcwala, nokuba yi-amp amp amp okanye isitya esidadayo." Oku kuya kuba nefuthe elibi ekusebenzeni kwaye kubangele umonakalo wexesha elide kwi-componentry.
I-Benchmark Key Data Data
Ukwazi iimeko zokusebenza zomatshini eziqhelekileyo okanye eziqhelekileyo kubalulekile ekubekeni iliso kwimpilo yomatshini. Emva kwakho konke, awukwazi xa umatshini usebenza ngaphandle kweemeko eziqhelekileyo okanye eziqhelekileyo zokusebenza ngaphandle kokuba uyazi ukuba zeziphi ezo meko.
"Ukuba ugcina incwadi yelog, idatha yokusebenza kwexesha elide iya kudala umkhwa kwaye nayiphi na idatha ephuma ngaphandle kweso siqhelo ingaba ngumqondiso wokuba kukho into engalunganga," kusho uSchmidt. "Unokukwazi ukuqikelela ukuba umatshini uza kusilela nini."
Nje ukuba ufake idatha eyaneleyo, uya kukwazi ukubona iintsingiselo kwidatha. Nje ukuba uqonde iintsingiselo, amanyathelo anokuthathwa ukuqinisekisa ukuba awadali ixesha elingacwangciswanga. “Ngowuphi amaxesha omatshini wakho wokuhla?” ubuza uSchmidt. "Kuthatha ixesha elingakanani ngaphambi kokuba isityuli sime emva kokuba ucofe iqhosha lokumisa? Ngokuqhelekileyo, kuthatha imizuzwana engama-72, umzekelo; namhlanje kuthathe imizuzwana engama-20. Ikuxelela ntoni loo nto?”
Ngokubeka esweni ezi kunye nezinye izikhombisi zempilo yomatshini, unokwazi ukuchonga iingxaki ngaphambili, ngaphambi kokuba isixhobo siphumelele ngelixa sikwimveliso, kunye nenkonzo inokucwangciswa ixesha eliya kukubiza ixesha elincinci lokuphumla. Ukumakisha ngundoqo ekwenzeni ulungiso oluqikelelweyo.
I-ounce yokuthintela ixabisa iponti yonyango. Ukulungiswa kunye nokugcinwa kunokuba yindleko kodwa, kunye nayo yonke imiba enokuthi ivele ngenxa yokungasombululi, yindlela engabizi kakhulu.
Ixesha lokuposa: Nov-09-2023